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Corrosion of aluminum by sauce

June 11, 2009

Q: I’m just wondering why a particular packaging use for sauces requires a structure of PET12/alufoil 9/PET 12/PE 85. Does the additional PET-film substrate between foil and PE serve as an additional barrier or for additional stiffness?

A: I would suspect that the extra PET layer is to add chemical barrier to the structure to protect the aluminum foil from the corrosion effects of the sauce, which might be low (or high) pH. Without the PET film, the corrosive chemical migration to the aluminum/PE interface would not be prevented by the PE, as it has little to no chemical barrier and would not protect the aluminum from corrosion.

Posted by Eldridge Mount on June 11, 2009 | Comments (3)

July 21, 2009
In response to: Corrosion of aluminum by sauce
Jivan Ahir,Ahmedabad commented:

Rev-Printed BOPET+Ext Coating+ MetPet+Ext Coating +PE films-can deliver best sause pkg substrates,Avoid aluminium foil.


June 16, 2009
In response to: Corrosion of aluminum by sauce
Ginger Cushing commented:

I agree, the second BOPET layer seems excessive. Priming the alu foil with a high acid EAA primer and extruding PE or acid copolymer resin might very well give the desired corrosion resistance.


June 16, 2009
In response to: Corrosion of aluminum by sauce
Juan Carlos commented:

I would say that the extra pet layer its kind of useless because you can add chemical resistance either to the PE or to the adhesive between the foil and the PE, or do both. An extra pet layer will make your process longer.

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