New Technology
Editor: Holly Ann Suzik -- Converting Magazine, 7/1/2001
Online: Go to www.convertingmagazine.com
Fax: Enter the corresponding product numbers into the Reader Reply Form in this issue. Fax it toll-free to 800/334-2812.
Phone: All Reader Reply items list telephone and fax numbers. Many include Web site addresses. Call suppliers directly and mention Converting.
Rotary UV letterpress
Runs cartons, labels
The Model 520 20.5-in. CID rotary letterpress prints and diecuts folding cartons and flexible materials for labels. The press includes six stations with one closed-chamber varnishing unit and three inline diecutting stands. The press combines the letterpress advantages of greater ink capacity and printing consistency with the efficiency, finishing speed and safety of UV curing.
Ko-Pack Corp. of North America, 800/345-8432, fax: 802/872-0335, www.ko-pack.com
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Peristaltic pumphead
Features longer wear life
Six-roller L/S Easy Load® peristaltic pumpheads offer improved accuracy in dispensing and flow control. The units feature a polysulfone or polyphenylene sulfide housing, a stainless steel rotor and fast loading/unloading via an overthrow lever.
Barnant Co., 800/637-3739, fax: 847/381-7053, www.barnant.com
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Blower
Achieves 1,530 scfm flow
The SCL 115SH regenerative blower produces 1,530 scfm at open flow, 5.8 psig at maximum pressure and 8.9-in. Hg at maximum vacuum. Integral silencers are included and multiple electric motor options from 30 to 50 hp are available. The unit requires no lubrication or maintenance and is mountable in any orientation.
FPZ, Inc., 262/375-7360, fax: 262/375-7361, www.fpz.com
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Mover
Handles soft tissue rolls
One employee can move out-of-round soft tissue rolls with up to 2,045 lbs. of applied force using Easy Mover Models P350A-TW and P1250A-TW. The powerful yet compact equipment pushes soft tissue rolls, from facial tissue to disposable diapers.
Revolving Technologies, 408/727-3101, fax: 408/727-3104, www.easymover.net
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Imaging technology
For Japan's gravure market
SQUAREspot digital-imaging technology for printing plates improves process control and facilitates use of water-based ink, a consideration as the Japanese government encourages industry to adopt the environmental friendly inks. The product allows a packaging printer to increase throughput without increasing the number of its systems or the size of its labor force.
Creoscitex, 781/280-7678, fax: 781/275-3430.
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LLDPE films
For better gloss
The Inflex linear low-density polyethylene packaging film line uses Topas® cyclic olefin copolymer to improve stiffness, clarity, sealing behavior and slip. The four sealant-layer blends of Inflex M0466, M964, M0086 and M927 have shown to raise line speeds, reduce rejects and allow for thinner sealant layers, says co.
New England Extrusion, Inc., 413/863-3171, fax: 413/863-8723, www.nex-films.com
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Ticona, 800/833-4882, www.ticona.com
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Laminating machine
Speeds to 1,640 fpm
The new inline dry-laminating machine produces triplex laminates in one pass at a web width of 55-in. and production speeds of up to 1,640 fpm. It is equipped with two high-performance coating heads, support roll dryers and laminating stations. The shaftless unwinds and rewind allow flying-splice operation at production speed.
Polytype SA, 41/026-426-1111, fax: 41/026-426-1112, www.polytype.com
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Thermal transfer film
With appearance of white paper
Fasson® 3-mil, white synthetic paper/S333/50#SCK for thermal-transfer printing provides strength and durability of film and brighter, whiter appearance of a paper, and is offered at a price point mid-way between standard thermal transfer papers and films.
Avery Dennison, 440/358-2600, fax: 440/358-3295, www.fasson.com
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Coating formulas
For cartons and bags
Slide Package Management coating formulas provide predictable COF performance from green cure through post cure in multi-wall bag and folding-carton applications. The formulations for the company's high-gloss Arrowcure™ and Arrow-beam coatings allow smooth, even coating across the web.
Flint Ink Corp., 734/622-6000, fax: 734/622-6060, www.flintink.com
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Shaftless unwinds
Minimize downtime
The Model EP shaftless unwind minimizes downtime between rolls for more production time. Benefits include elimination of shaft-related back injuries, one-person roll changes, lifting of rolls from the floor and simple installation. Maximum diameters are 60, 72 and 84 in.
Powell Engineering, Inc., 800/213-4267, fax: 205/681-8302, www.powellengineering.com
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Wine label stocks
High-quality paper
The AzVIN wine label stocks are a premium line of high-quality paper label stocks in a variety of colors and textures. The substrate complements wines, condiments, spices, seasonings and other products. It adheres to a variety of containers and is said to withstand 2 hr in ice water.
AzCoat, Inc., 480/998-1800, fax: 480/998-0343, www.azcoat.com
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Silicone release liners
Offer controlled release levels
Custom-formulated silicone release liners provide controlled, long-term, stable release properties for many applications. The liners meet virtually any adhesive requirement, including the newest UV and hot-melt adhesives. Featuring lay-flat characteristics because of non-thermal curing, the liners can be used with thermally sensitive substrates.
Metallized Products, Inc., 781/729-8300, fax: 781/729-9093, www.webmpi.com
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Crush cutting
300-percent higher force
The model PQDS-MC3 pneumatic crush-cut holder provides over three times more cutting force than standard holders in widths to 0.59-in. The product has standard 2.5-in. dovetail mounting with either 3 or 4-in. cutting blades.
Dienes Corp., 800/345-4038, fax: 508/885-3452, www.dienescorp.com
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Brushless servomotor
UL-listed
The Unimotor 190 AC brushless servomotor provides 190 frame motors with improved IP rating and new connectorized 190 housing. It has full Underwriter's Laboratory approval on the new 1.5-in. size. Rated at IP67, it has a maximum current rating of 70 amps and, the motors can achieve peak instantaneous torque of 220Nm.
Control Techniques-Emerson Motion Control, 952/995-8000.
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Tension transducer
Cantilevered idler roll
The Narrow Web Tension Transducer measures process tension across widths from 7 to 14 in. A cantilevered idler roll with built-in dual-beam strain-gauge sensors, the transducer is available in a variety of load ratings and mounting styles. It is CE marked and supplies accurate tension signal from its cantilevered position in the web path of a single-frame label press or web machine to an indicator, controller, PLC or computer.
Dover Flexo Electronics, Inc., 603/332-6150, fax: 603/332-3758, www.dfe.com
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Rubber compounds
For flexo printing
Two new natural rubber compounds, Flow-Rite and Grind-Rite, are available for the flexographic printing market. Both are available in standard gauges or can be customized. The Flow-Rite rubber molding compounds are a medium-gravity, 50-durometer material for level molding for flexo-printing plates.
ECONO Products, Inc., 716/288-7550, fax: 716/288-3117.
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Vapor-corrosion inhibitors
For ferrous, non-ferrous metals
U.S. VCI-2000™ is a complete product line of vapor-corrosion-inhibitor packaging. The material provides long-term corrosion protection for ferrous and most non-ferrous metals due to its low-temperature polymer and co-extrusion technologies.
Grofit Plastics USA, 847/400-0479, fax: 847/205-9879, www.vci2000.com
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Static control units
Active, passive devices
The JemmStat Line consists of active and passive static-control devices. Competitively priced, the equipment features shockless and non-shockless bars, air knives, blowers, ionizing guns, tinsel, carbon brushes and static string.
Jemmco, LLC, 262/512-9559, fax: 262/242-0432.
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Imprinters
With disposable ink cartridge
By adding a 4-oz disposable ink cartridge to the CC Series reciprocating imprinter, ink rollers are continuously inked while the machine is actively printing. The ink rolls must be pre-inked before installing the 4-oz. ink cartridge.
JMD Manufacturing, Inc., 800/752-5563, www.jmdmfg.com
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Protective roll covers
Fit anilox rolls
Protective roll covers are made to fit anilox rolls, gravure rolls and plate cylinders. These custom designed covers are of heavy vinyl construction with elastic ends that fit snugly over the roll journal. The interior is lined with a 1/4-in. thick pad that aids in the protection of your roll surface. Removal and installation is made through the use of a Velcro closure that is stitched to the entire length of the cover. Stitched to the outside of the cover, a pouch with a clear window allows for identification for storage and documents concerning the roll, such as cell count, repeat length and service dates.
Retroflex, Inc., 920/532-4850, fax: 920/532-4854, www.retroflex.com
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Roll cleaner
To fit customer's needs
This co. custom-builds backing roll cleaners to meet customer's applications. They are capable of designing and building a roll cleaner that is suitable for explosion proof and caustic applications for years of trouble free service, reports co.
R.G. Egan Equipment, Inc., 716/671-0465, fax: 716/787-0529, www.rgegan.com
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Cleaning system
Uses sodium bicarbonate
The F.C.T. Model 2000 is a compact anilox cleaning system. This sodium bicarbonate blasting unit cleans any anilox roll up to 24 in. Bearings and gears do not need to be removed. An automatic shutdown and self-sealing are features on the system. Actual cleaning time is about 4 min. The nozzle assembly has total vertical and lateral controls to perform a direct blast.
FlexoExport, Ltd., 203/261-0211, fax: 203/459-0311, www.flexo.com
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Web cleaner For paper, film & foil
The Polymag® nip-to-nip oscillating web cleaner is used for cleaning paper, film or foil webs at speeds over 3,000 fpm. This custom design can use a variety of cleaning heads. Other design configurations can be made to fit your cleaning needs.
Polymag Tek, Inc., 800/787-0830, fax: 716/235-8395, www.polymagtek.com
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Dryer
For packaging film
A new dryer system for solvent-based ink on food packaging film allows thorough, high-speed processing of the web at 80 fpm, without damaging the film substrate. High-velocity, hot-air impingement nozzles inside the dryer direct a perpendicular stream of air at the web's surface. The air breaks through the boundary layer of air that surrounds the moving web, which facilitates heat transfer to the product.
Glenro, Inc., 888/453-6761, www.glenro.com
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Printable substrate
For vivid graphics
XTranse composite sheet is a new heat-transfer printable substrate that showcases excellent bonding characteristics and allows vivid graphics to shine through during the dye sublimation transfer process. Its bonding characteristics allow it to marry to many smooth and rigid surfaces, including wood, metal, board and other plastics.
Transilwrap Co., Inc., 847/678-1800, fax: 847/233-0199, www.transilwrap.com
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Splicer
Lap, butt splicing options
The model ACLRS24 Splicemaster is compact, user-friendly and rugged. Options include automatic registration system, heat-seal splicing capabilities, lap or butt splicing, and CE and FDA compliance. It's ideal for a variety of packaging applications including pouching, blister packs, overwrapping, bottle labeling, transdermal applications, hot pack cheese forming and more. The splicer features a mechanism that "clamshells" open for horizontal splice preparation.
CTC International, Inc., 973/228-2300, fax: 973/228-7076, www.ctcint.com
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Web-based software
For the design process
The WEBCENTER communicates and presents product design and specifications over the Web. The web-based software allows converters to improve the efficiency of their design process while expanding access to the results securely and simply.
Barco Graphics, 949/788-7300, fax: 949/788-7330, www.barco.com
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Machine vision
Ends system maintenance
SPECTRUM eliminates the hassles of supporting and maintaining vision systems in a plant, says the co. The unit does away with programming languages, keyboards, light pens and game-console controls. Sensitivities are adjusted automatically or by adjust-by-sight and adjust-by-chart values. There is no Windows® operating system, booting, tweaking or maintenance.
Advanced Technologies, Inc., 727/785-6399, fax: 727/785-6774, www.spectrum-vision.com
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Ultrasonic sensor
Up to 15-ft range
The Massasonic M-5000/95 has a maximum range up to 15 ft. It incorporates state-of-the-art ultrasonic and microprocessor technology to provide a self-contained, precision non-contacting sensing system. The Massasonic M-5000/95 is applicable for measuring and/or controlling position, distance, bulk or liquid levels in factory automation or process-control applications.
Massa Products Corp., 800/962-7543, www.massa.com
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Roll protection
For transit, handling
Roll suspension products save rolls from damage. The co.'s suspension products, end boards and stacking systems safeguard small, medium and large roll products from damage during transit, handling and storage.
Badger Plug Co., 920/757-7300, www.badgerplug.net
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