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New Technology

Editor: Holly Ann Suzik -- Converting Magazine, 7/1/2001

Online: Go to www.convertingmagazine.com

Fax: Enter the corresponding product numbers into the Reader Reply Form in this issue. Fax it toll-free to 800/334-2812.

Phone: All Reader Reply items list telephone and fax numbers. Many include Web site addresses. Call suppliers directly and mention Converting.

Rotary UV letterpress

Runs cartons, labels

The Model 520 20.5-in. CID rotary letterpress prints and diecuts folding cartons and flexible materials for labels. The press includes six stations with one closed-chamber varnishing unit and three inline diecutting stands. The press combines the letterpress advantages of greater ink capacity and printing consistency with the efficiency, finishing speed and safety of UV curing.

Ko-Pack Corp. of North America, 800/345-8432, fax: 802/872-0335, www.ko-pack.com

Enter 331 or Inquire Online

Peristaltic pumphead

Features longer wear life

Six-roller L/S Easy Load® peristaltic pumpheads offer improved accuracy in dispensing and flow control. The units feature a polysulfone or polyphenylene sulfide housing, a stainless steel rotor and fast loading/unloading via an overthrow lever.

Barnant Co., 800/637-3739, fax: 847/381-7053, www.barnant.com

Enter 319 or Inquire Online

Blower

Achieves 1,530 scfm flow

The SCL 115SH regenerative blower produces 1,530 scfm at open flow, 5.8 psig at maximum pressure and 8.9-in. Hg at maximum vacuum. Integral silencers are included and multiple electric motor options from 30 to 50 hp are available. The unit requires no lubrication or maintenance and is mountable in any orientation.

FPZ, Inc., 262/375-7360, fax: 262/375-7361, www.fpz.com

Enter 325 or Inquire Online

Mover

Handles soft tissue rolls

One employee can move out-of-round soft tissue rolls with up to 2,045 lbs. of applied force using Easy Mover Models P350A-TW and P1250A-TW. The powerful yet compact equipment pushes soft tissue rolls, from facial tissue to disposable diapers.

Revolving Technologies, 408/727-3101, fax: 408/727-3104, www.easymover.net

Enter 315 or Inquire Online

Imaging technology

For Japan's gravure market

SQUAREspot digital-imaging technology for printing plates improves process control and facilitates use of water-based ink, a consideration as the Japanese government encourages industry to adopt the environmental friendly inks. The product allows a packaging printer to increase throughput without increasing the number of its systems or the size of its labor force.

Creoscitex, 781/280-7678, fax: 781/275-3430.

Enter 309 or Inquire Online

LLDPE films

For better gloss

The Inflex linear low-density polyethylene packaging film line uses Topas® cyclic olefin copolymer to improve stiffness, clarity, sealing behavior and slip. The four sealant-layer blends of Inflex M0466, M964, M0086 and M927 have shown to raise line speeds, reduce rejects and allow for thinner sealant layers, says co.

New England Extrusion, Inc., 413/863-3171, fax: 413/863-8723, www.nex-films.com

Enter 310 or Inquire Online

Ticona, 800/833-4882, www.ticona.com

Enter 311 or Inquire Online

Laminating machine

Speeds to 1,640 fpm

The new inline dry-laminating machine produces triplex laminates in one pass at a web width of 55-in. and production speeds of up to 1,640 fpm. It is equipped with two high-performance coating heads, support roll dryers and laminating stations. The shaftless unwinds and rewind allow flying-splice operation at production speed.

Polytype SA, 41/026-426-1111, fax: 41/026-426-1112, www.polytype.com

Enter 312 or Inquire Online

Thermal transfer film

With appearance of white paper

Fasson® 3-mil, white synthetic paper/S333/50#SCK for thermal-transfer printing provides strength and durability of film and brighter, whiter appearance of a paper, and is offered at a price point mid-way between standard thermal transfer papers and films.

Avery Dennison, 440/358-2600, fax: 440/358-3295, www.fasson.com

Enter 313 or Inquire Online

Coating formulas

For cartons and bags

Slide Package Management coating formulas provide predictable COF performance from green cure through post cure in multi-wall bag and folding-carton applications. The formulations for the company's high-gloss Arrowcure™ and Arrow-beam coatings allow smooth, even coating across the web.

Flint Ink Corp., 734/622-6000, fax: 734/622-6060, www.flintink.com

Enter 326 or Inquire Online

Shaftless unwinds

Minimize downtime

The Model EP shaftless unwind minimizes downtime between rolls for more production time. Benefits include elimination of shaft-related back injuries, one-person roll changes, lifting of rolls from the floor and simple installation. Maximum diameters are 60, 72 and 84 in.

Powell Engineering, Inc., 800/213-4267, fax: 205/681-8302, www.powellengineering.com

Enter 316 or Inquire Online

Wine label stocks

High-quality paper

The AzVIN wine label stocks are a premium line of high-quality paper label stocks in a variety of colors and textures. The substrate complements wines, condiments, spices, seasonings and other products. It adheres to a variety of containers and is said to withstand 2 hr in ice water.

AzCoat, Inc., 480/998-1800, fax: 480/998-0343, www.azcoat.com

Enter 317 or Inquire Online

Silicone release liners

Offer controlled release levels

Custom-formulated silicone release liners provide controlled, long-term, stable release properties for many applications. The liners meet virtually any adhesive requirement, including the newest UV and hot-melt adhesives. Featuring lay-flat characteristics because of non-thermal curing, the liners can be used with thermally sensitive substrates.

Metallized Products, Inc., 781/729-8300, fax: 781/729-9093, www.webmpi.com

Enter 332 or Inquire Online

Crush cutting

300-percent higher force

The model PQDS-MC3 pneumatic crush-cut holder provides over three times more cutting force than standard holders in widths to 0.59-in. The product has standard 2.5-in. dovetail mounting with either 3 or 4-in. cutting blades.

Dienes Corp., 800/345-4038, fax: 508/885-3452, www.dienescorp.com

Enter 323 or Inquire Online

Brushless servomotor

UL-listed

The Unimotor 190 AC brushless servomotor provides 190 frame motors with improved IP rating and new connectorized 190 housing. It has full Underwriter's Laboratory approval on the new 1.5-in. size. Rated at IP67, it has a maximum current rating of 70 amps and, the motors can achieve peak instantaneous torque of 220Nm.

Control Techniques-Emerson Motion Control, 952/995-8000.

Enter 320 or Inquire Online

Tension transducer

Cantilevered idler roll

The Narrow Web Tension Transducer measures process tension across widths from 7 to 14 in. A cantilevered idler roll with built-in dual-beam strain-gauge sensors, the transducer is available in a variety of load ratings and mounting styles. It is CE marked and supplies accurate tension signal from its cantilevered position in the web path of a single-frame label press or web machine to an indicator, controller, PLC or computer.

Dover Flexo Electronics, Inc., 603/332-6150, fax: 603/332-3758, www.dfe.com

Enter 322 or Inquire Online

Rubber compounds

For flexo printing

Two new natural rubber compounds, Flow-Rite and Grind-Rite, are available for the flexographic printing market. Both are available in standard gauges or can be customized. The Flow-Rite rubber molding compounds are a medium-gravity, 50-durometer material for level molding for flexo-printing plates.

ECONO Products, Inc., 716/288-7550, fax: 716/288-3117.

Enter 324 or Inquire Online

Vapor-corrosion inhibitors

For ferrous, non-ferrous metals

U.S. VCI-2000™ is a complete product line of vapor-corrosion-inhibitor packaging. The material provides long-term corrosion protection for ferrous and most non-ferrous metals due to its low-temperature polymer and co-extrusion technologies.

Grofit Plastics USA, 847/400-0479, fax: 847/205-9879, www.vci2000.com

Enter 327 or Inquire Online

Static control units

Active, passive devices

The JemmStat Line consists of active and passive static-control devices. Competitively priced, the equipment features shockless and non-shockless bars, air knives, blowers, ionizing guns, tinsel, carbon brushes and static string.

Jemmco, LLC, 262/512-9559, fax: 262/242-0432.

Enter 329 or Inquire Online

Imprinters

With disposable ink cartridge

By adding a 4-oz disposable ink cartridge to the CC Series reciprocating imprinter, ink rollers are continuously inked while the machine is actively printing. The ink rolls must be pre-inked before installing the 4-oz. ink cartridge.

JMD Manufacturing, Inc., 800/752-5563, www.jmdmfg.com

Enter 330 or Inquire Online

Protective roll covers

Fit anilox rolls

Protective roll covers are made to fit anilox rolls, gravure rolls and plate cylinders. These custom designed covers are of heavy vinyl construction with elastic ends that fit snugly over the roll journal. The interior is lined with a 1/4-in. thick pad that aids in the protection of your roll surface. Removal and installation is made through the use of a Velcro closure that is stitched to the entire length of the cover. Stitched to the outside of the cover, a pouch with a clear window allows for identification for storage and documents concerning the roll, such as cell count, repeat length and service dates.

Retroflex, Inc., 920/532-4850, fax: 920/532-4854, www.retroflex.com

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Roll cleaner

To fit customer's needs

This co. custom-builds backing roll cleaners to meet customer's applications. They are capable of designing and building a roll cleaner that is suitable for explosion proof and caustic applications for years of trouble free service, reports co.

R.G. Egan Equipment, Inc., 716/671-0465, fax: 716/787-0529, www.rgegan.com

Enter 409 or Inquire Online

Cleaning system

Uses sodium bicarbonate

The F.C.T. Model 2000 is a compact anilox cleaning system. This sodium bicarbonate blasting unit cleans any anilox roll up to 24 in. Bearings and gears do not need to be removed. An automatic shutdown and self-sealing are features on the system. Actual cleaning time is about 4 min. The nozzle assembly has total vertical and lateral controls to perform a direct blast.

FlexoExport, Ltd., 203/261-0211, fax: 203/459-0311, www.flexo.com

Enter 411 or Inquire Online

Web cleaner For paper, film & foil

The Polymag® nip-to-nip oscillating web cleaner is used for cleaning paper, film or foil webs at speeds over 3,000 fpm. This custom design can use a variety of cleaning heads. Other design configurations can be made to fit your cleaning needs.

Polymag Tek, Inc., 800/787-0830, fax: 716/235-8395, www.polymagtek.com

Enter 401 or Inquire Online

Dryer

For packaging film

A new dryer system for solvent-based ink on food packaging film allows thorough, high-speed processing of the web at 80 fpm, without damaging the film substrate. High-velocity, hot-air impingement nozzles inside the dryer direct a perpendicular stream of air at the web's surface. The air breaks through the boundary layer of air that surrounds the moving web, which facilitates heat transfer to the product.

Glenro, Inc., 888/453-6761, www.glenro.com

Enter 340 or Inquire Online

Printable substrate

For vivid graphics

XTranse composite sheet is a new heat-transfer printable substrate that showcases excellent bonding characteristics and allows vivid graphics to shine through during the dye sublimation transfer process. Its bonding characteristics allow it to marry to many smooth and rigid surfaces, including wood, metal, board and other plastics.

Transilwrap Co., Inc., 847/678-1800, fax: 847/233-0199, www.transilwrap.com

Enter 333 or Inquire Online

Splicer

Lap, butt splicing options

The model ACLRS24 Splicemaster is compact, user-friendly and rugged. Options include automatic registration system, heat-seal splicing capabilities, lap or butt splicing, and CE and FDA compliance. It's ideal for a variety of packaging applications including pouching, blister packs, overwrapping, bottle labeling, transdermal applications, hot pack cheese forming and more. The splicer features a mechanism that "clamshells" open for horizontal splice preparation.

CTC International, Inc., 973/228-2300, fax: 973/228-7076, www.ctcint.com

Enter 334 or Inquire Online

Web-based software

For the design process

The WEBCENTER communicates and presents product design and specifications over the Web. The web-based software allows converters to improve the efficiency of their design process while expanding access to the results securely and simply.

Barco Graphics, 949/788-7300, fax: 949/788-7330, www.barco.com

Enter 335 or Inquire Online

Machine vision

Ends system maintenance

SPECTRUM eliminates the hassles of supporting and maintaining vision systems in a plant, says the co. The unit does away with programming languages, keyboards, light pens and game-console controls. Sensitivities are adjusted automatically or by adjust-by-sight and adjust-by-chart values. There is no Windows® operating system, booting, tweaking or maintenance.

Advanced Technologies, Inc., 727/785-6399, fax: 727/785-6774, www.spectrum-vision.com

Enter 337 or Inquire Online

Ultrasonic sensor

Up to 15-ft range

The Massasonic M-5000/95 has a maximum range up to 15 ft. It incorporates state-of-the-art ultrasonic and microprocessor technology to provide a self-contained, precision non-contacting sensing system. The Massasonic M-5000/95 is applicable for measuring and/or controlling position, distance, bulk or liquid levels in factory automation or process-control applications.

Massa Products Corp., 800/962-7543, www.massa.com

Enter 339 or Inquire Online

Roll protection

For transit, handling

Roll suspension products save rolls from damage. The co.'s suspension products, end boards and stacking systems safeguard small, medium and large roll products from damage during transit, handling and storage.

Badger Plug Co., 920/757-7300, www.badgerplug.net

Enter 336 or Inquire Online

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