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New Technology

Associate Editor: Jorina Fontelera -- Converting Magazine, 12/1/2005

Holographic foils

Ensure authenticity, build brand security

Co. introduces transparent, holographic cold-stamping foils that can be used as a design tool and protection against counterfeiting. They may be used as an overlay on any type of product labeling. The foils are produced in a diverse range of standard holographic patterns, and customer-specific designs can also be ordered.

KURZ TRANSFER PRODUCTS , 704/927-3700, www.kurzusa.com

Dieless carton-cutting table

Two formats for samplemaking

The Kongsberg XF10 dieless cutting table is based on the technology and architecture of the Kongsberg cutting and creasing table, scaled down to a new platform and smaller format for folding-carton samplemaking. The work area of the XF10 is 31.5 × 43.3 in. and can accept materials up to 35.4 × 47.2 in. It features a rack-and-pinion X/Y drive with precise motion control, a faster toolset and a new and fast servo system, co. says.

ESKO-GRAPHICS, INC. , 800/743-7131, www.esko-graphics.com

Pouchmaking system

Uses unsupported, coextruded films

The Vega 610 pouchmaking system produces pre-form pouches from unsupported, coextruded films with the same ease as from laminates, co. says. Designed for small-run jobs, it can be configured to make simple three-side seal pouches, reclosable zipper pouches and other pouch varieties. It is fully servo-driven, and the film infeed can handle a lay-flat sheet, tubing or two separate webs for top and bottom layers.

MAMATA USA, INC. , 630/801-2320, www.mamatausa.com

In-mold-label grades

Improved anti-static properties

The ISE105 and IUE105 in-mold-label grades have enhanced performance characteristics. ISE105's anti-static properties increase pick-and-place efficiencies and IUE105's smooth surface offers improved bottle and label texture matching. They are waterproof, 100-percent recyclable and highly resistant to tearing, scratching and staining.

YUPO CORP. , 888/USE-YUPO, www.yupo.com

Core chuck and adapter system

Reduces number of chucks needed

Co.'s core chuck and adapter system reduces the number of costly and heavy chucks required for many operations. The adapters are available for practically any of the co.'s chuck configurations. Using any chuck as the system base, each adapter is designed to customer specifications. The adapters fit over the chuck to expand its core size capacity. Adapters are available in diameters up to 16 in. and in a variety of styles.

CONVERTECH, INC. , 973/328-1850, www.convertech.com

Direct-drive CI-flexo press

Features sleeves for 10 color decks

Co. announces the evolution of the 8-color PRIMAFLEX® CM direct-drive, sleeve-enabled press. While printing widths and repeat lengths remain unchanged from the 8-color model, PRIMAFLEX® CM 10 features 10 color decks and increased speeds of up to 1,300 fpm. Both gearless machines have printing widths of 40- and 50-in. and a maximum repeat length of 31.5 in.

WINDMOELLER & HOELSCHER CORP. , 800/854-8702, www.whcorp.com

Non-process printing plate

Cuts time to press, increases throughput

Co.'s Thermal Direct non-process offset-printing plate was designated a "Must See 'EM" at the Print 05®/Converting 05sm show in Chicago. Reportedly the industry's only non-process, grained and anodized aluminum plate, Thermal Direct creates a true drop-in plate product, co. says. It requires no processor and no adjustment to the imaging device or press, reducing time to press and increasing throughput capabilities.

KODAK POLYCHROME GRAPHICS , 800/293-4284, www.kpgraphics.com

Label inspection system

Fits narrow-web presses, rewinders

The Shark™ 100-percent inspection system for rewinders or narrow-web label presses features defect-management software that speeds up the defect-inspection process, co. says. The defect management screen displays the full repeat, a close-up of the defect and the golden master simultaneously, allowing the operator to take action quickly. It also has an all icon-driven user interface and a patent-pending system for consistent lighting.

BST PRO MARK , 630/833-9900, www.bstpromark.com

Expander wrinkle-removal roll

Uses stretchable, elastic cords

Co. offers the Expander Roll, a web-handling roller that uses stretchable, elastic cords on the roll face to remove web wrinkles. As the roll turns with the traveling web, specially engineered cams stretch the surface cords in contact with the web, pulling from the center of the web to the outer edges to eliminate costly wrinkles. It is ideal for laminating and embossing operations, co. says.

WEBEX, INC. , 920/729-6666, www.webexinc.com

Ink-drying system

Handles water- and solvent-based materials

The Model 5331 Web-Dri® ink drying system provides instantaneous infrared and convection technologies to dry water- or solvent-based ink on paper webs up to 10 in. wide. At the same time, a high volume of forced air hits the web to remove the evaporated substance. Line speeds of up to 1,000 fpm can be achieved.

RESEARCH, INC. , 952/941-3300, www.researchinc.com

Splicer

For 60-in. diameter rolls

The DLC 5000 Match Speed Splicer was designed to meet the growing demand for wide-web formats. It can handle 60-in. diameter rolls, up to 82 in. in width and a roll weight of 11,000 lbs at a maximum speed of 3,540 fpm. Standard split-arms reduce changeover time when changing web width, co. says. The infeed and web guide are integrated into the system as well.

MEGTEC SYSTEMS , 800/862-6943, www.megtec.com

Safety knifeholder

With removable blade cartridge

Co.'s Gold Series Knifeholder features a 360-deg. blade guard for maximum safety, calibrated depth knob for precise blade-anvil overlap and tool-free cant-angle adjustment. It has a removable blade cartridge for quick blade changes and has a 180-deg. reversible blade cartridge.

MARIO COTTA , 800/792-9302, www.mariocotta-usa.com

Trim-waste chopper

Two-blade unit

The Trim-Ax™ chopper for nearly every type of web waste trim materials is a two-blade unit capable of 3,450 cuts per minute with its 1,725-rpm motor. It was designed to work with co.'s family of Fox TrimAWAY™ trim-removal systems, but can also be integrated into most venture air-conveying waste-removal systems.

CONVERTER ACCESSORY CORP. , 800/433-2413, www.handleyourweb.com

Digital signal conditioner

For automatic load cell identification

The CellMite™ Model 4325B Intelligent Digital Signal Conditioner with TEDS-Tag™ automatically identifies load cells. The TEDS-Tag™ reads and stores the serial number and calibration data of the load cell in non-volatile memory. It can automatically reload the calibration data, eliminating the need to recalibrate when the load cell is removed.

ELECTRO STANDARDS LABORATORIES , 401/943-1164, www.ElectroStandards.com

Synthetic paper

For tamper-evident labels

Co. introduces Polyart® TE, a synthetic paper grade for tamper-evident labels. Made of high-density polyethylene film coated on one side with matte coating, it can be used for security labels. It is water-, grease- and chemical-resistant, and dimensionally stable from -76 to 140 deg. F. It is compatible with all types of adhesives.

ARJOBEX AMERICA , 800/POLYART, www.polyart.com

UV and EB sheetfed inks

Based on award-winning chemistry

Co. introduces the ArrowStar™ UV 7700 and EB sheetfed inks, which use similar resin and photoinitiator technology to that which recently earned co. the PIA/GATF InterTech Technology Award for excellence in innovative technology. The UV 7700 has low viscosity for better transfer at high press speeds and low tack, which makes it suited for a variety of substrates. The EB ink is low in taint and odor. It is a general-purpose EB ink for ice-cream cartons, cereal boxes, frozen-food cartons and other food-packaging applications.

FLINT INK CORP. , 734/622-6362, www.flintink.com

Cleaning brushes

For rollers and plates

Co. has added cleaning brushes to its line of flexo consumable items. They are available for rollers and plates. The stainless steel brushes are designed to clean ceramic anilox rolls, with each bristle refined to .003-in. diameter to reach into cells and break up dried ink. The nylon plate brushes are non-abrasive and will not harm the plates.

MAX DAETWYLER CORP. , 800/627-1011, www.daetwyler.com

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