New Technology
Associate Editor: Jorina Fontelera -- Converting Magazine, 9/1/2005
Laser-engraving platemaker
To be shown at Labelexpo Europe 2005
The FlexPose!direct laser-engraving system and FlexPose! mask ablation system will be exhibited for the first time at Labelexpo Europe Sept. 21–24 in Brussels, Belgium. The FlexPose!direct 250L model is designed specifically for label applications, and can be used to engrave flexographic and letterpress plates, screens and sleeves. This is reportedly the only commercially available, combined flexo and offset, digital-platemaking system.
LÜSCHER FLEXO , 44/0-1844-267000, 44/0-1844-261225, www.lusherflexo.co.uk
Automatic splicer
For high speed, low-tension applications
Co.'s model ECPLT is an automatic splicer for high speed, low-tension applications. It is available with a taped overlap splice unit or with tapeless (heatseal) lap or butt splice units. It can handle web widths up to 160 in., roll diameters up to 60 in. and has a maximum splicing speed of 1,500 fpm. The splicer features direct roll loading in upper and lower roll positions, an inertia-compensated tension control system and the ability to unwind rolls in either direction.
MARTIN AUTOMATIC, INC. , 815/654-4800, fax: 815/654-4810, www.martinauto.com
Microperforation systems
For film, paper, laminates and foil
The VentPerf needling tools and systems are made for micro-perforation and cutting of a variety of materials including film, paper, foil and laminates. Various designs are available and up to 600 holes per square inch are attainable at speeds up to 600 fpm. Hole sizes are adjustable and tools for virtually any pattern can be supplied. The VentPerf product line can be integrated into in-line processes or equipped with optional unwind and rewind for stand-alone operations.
SCHOBER USA, INC. , 800/344-8324, fax: 513/489-7485, www.schoberusa.com
Synthetic paper line
Available in sheets and rolls
Co. will add the Tru-Tech® line of durable paper products to its family of durable products. This new line is available in sheets and rolls, and features a wide range of tear-, moisture- and puncture-resistant products. Made of paper-poly-paper, it resists grease, water and oil, but prints and converts like paper. It is laser-printable as well. There are 10 grades in this line.
APPLETON , 920/734-9841, fax: 920/991-7345, www.appletonideas.com
UV curing system
Debuts at Labelexpo Europe 2005
Co. will launch e-System, a new electronic UV curing concept, at Labelexpo Europe Sept. 21–24 in Brussels, Belgium. The e-System family is made up of UV curing lamps configured for specific tasks and an e-Brick power supply that increases UV power efficiency by at least 10 percent. The e-Brick power modules are offered in either a 9 kW or 12 kW output.
GEW LTD. , 44/0-1737-724500, fax: 44/0-1737-823822, www.gewuv.com
Coating and laminating extruder
With rear thermal expansion
The Model TL90 coating and laminating extruder comes with a rear thermal expansion feature. It is a 90-mm, 32:1 extruder that uses a fixed die position. It is designed to handle thermal expansion by moving backward on a custom-designed base. This extruder can be provided in any size and all units come with a stainless steel feed hopper and cast finned aluminum heaters with high-pressure blowers.
DIAMOND AMERICA CORP. , 888/349-9385, fax: 330/633-9557, www.diamondamericacorp.com
Bottom-seal bagmaking unit
Upgraded with servo drives
Co. introduces an upgraded version of its Model 4180 bagmaking machine. The newest model of the shuttle-motion, bottom-seal bag machine features a four-axis servo control, print registration and an advanced operator interface to improve efficiency. It also runs quieter, co. says. The servo motors and control package can be retrofitted to all versions of the bagmaking machine in operation.
BATTENFELD GLOUCESTER ENGINEERING CO., INC. , 978/281-1800, fax: 978/282-9111, www.bge.battenfeld.com
Video demonstration
For shaft maintenance
Co. just released an online "Tech Tip" video demonstrating routine maintenance of the Mill-Duty Air Shaft. This video provides a step-by-step demonstration, which gives operators and maintenance personnel the option between printed instructions or an online video guide. To view the video, go to www.tidland.com/tidland_Script15.asp. A complete list of training modules can be found at www.maxcess.com/techtips.
TIDLAND CORP. , 360/834-2345, fax: 360/834-5865, www.tidland.com
Digital label finisher
Equipped with embossing unit
The Omega Digicon converts digitally printed pressure-sensitive substrates. It is equipped with semi-rotary units for hot-foil stamping, spot varnishing embossing and diecutting. It can be speficially outfitted to convert digitally printed webs for wine labels.
AB GRAPHIC INTL. , 714/385-1791, fax: 714/385-1795, www.abgint.com
Shrink sleeve label film
With low haze levels
Co.'s new polystyrene shrink-sleeve label film, the Polyflex® TMOPS 70-50, has superb gloss and low haze levels. It is designed for containers requiring a moderate to high shrink percentage. This new addition to the Polyflex® family of label films provides a superior surface for ink adhesion, co. says.
PLASTIC SUPPLIERS, INC. , 866/765-9359, fax: 614/471-9033, www.plasticsuppliers.com
Dryer
Complies with cleanroom requirements
The Perfect Float® Dryer is designed for high temperature film annealing, which requires temperatures up to 1,000 deg. F and very low tensions. It is also engineered to withstand the rigors of expansion and contraction at high temperatures while keeping the airflow specification within a +/- 2 percent tolerance. It complies with cleanroom specifications.
C.A. LITZLER CO., INC. , 216/267-8020, fax: 216/267-9856, www.calitzler.com
Atmospheric plasma surface treater
Enhances wettability of nonwoven structures
Co.'s Plasma™ surface treater offers non-woven converters a way to enhance wettability in nonwoven substrates to improve adhesion of surfactants, dyes, inks and coatings. The system can modify the entire fiber network of webs with dual-side treatment. Co. also supplies corona, flame and other atmospheric plasma surface treating systems, and automatic and semi-automatic induction cap sealers.
ENERCON INDUSTRIES CORP. , 262/255-6070, fax: 262/255-7784, www.enerconind.com
Core chucks
Provide high-torque pressure
Co.'s rugged core chucks provide expansion and retraction to a firm and consistent diameter. They provide a firm grip with wide footprint lugs and can provide high-torque pressure without damaging the inside of the core or the core ends. Co. produces a full line of core chuck products in diameters from 3 to 12 in. in a wide variety of configurations.
CONVERTECH INC. , 973/328-1850, fax: 973/328-7256, www.convertech.com
Caps and plugs
Featured in expanded catalog
Co.'s expanded catalog presents a wide assortment of plastic and vinyl caps, plugs, grips, netting, flange protectors and nylon fasteners, as well as a variety of other products. These parts are used to protect products during shipping, storage and operational functions. The catalog includes part information, drawings, specifications and application recommendations.
NIAGARA CAPS & PLUGS , 800/458-0435, fax: 800/358-4391, www.NiagaraCapsandPlugs.com
Sheeter
Unveiled at Print 05
Co. will demonstrate its largest in-line sheeter at the Print 05® Converting 05SM show, Sept. 9–15 in Chicago. The sheeter can be fitted to sheet-fed printing presses up to 51 × 73 in. wide. Sheet length is infinitely variable throughout the cutoff range with accuracies within +/- 0.015 in. of the desired setting. On a 40-in. repeat, the sheeter is able to run at speeds of up to 18,000 impressions per hour.
MAXSON AUTOMATIC MACHINERY CO. , 401/596-0162, fax: 401/596-3870, www.maxsonautomatic.com
Control system
For adhesives
The Pro-Series Timer and Timer/Counter are time-based, microprocessor driven electronic control systems used to control the output from valves used in adhesive application systems. They can also be used for any process requiring precisely timed actuation of electric output devices. They are suited for bag-making and folder/gluer applications, among many other processes.
SHURE-GLUE SYSTEMS, INC. , 513/874-5581, fax: 513/874-8318, www.shure-glue.com
Actuator
Available in smaller sizes
Co.'s high-speed Type SKR Actuator is now available in two new smaller sizes: 20 and 26 mm. These actuators come with co.'s Caged Technology Ball Screw and Caged Ball™ LM Guide Technology. They have positioning accuracies of 0.020 mm, overall rail lengths from 159 × 220 mm to 259 × 370 mm, and stroke ranges of 41.5 × 69 mm to 141.5 × 219 mm.
THK AMERICA, INC. , 847/310-1111, fax: 847/310-1271, www.thk.com
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