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Fax: Enter the corresponding product numbers into the Reader Reply Form in this issue. Fax it toll-free to 800/334-2812.

Phone: All Reader Reply items list telephone and fax numbers. Many include Web site addresses. Call suppliers directly and mention Converting.

Heat-seals to barrier films

Three types of paperboard for blister cards heat- seal to many barrier films, including Aclar®. A patented, extrusion-coated paperboard, Print-kote® EasySeal adheres at lower temperatures with a fiber-tear bond to itself and many commonly used blister films/foils. Printkote® EasySeal Plus provides the same qualities but is designed to work more efficiently in more demanding heat-seal applications, such as with Aclar®, PS and PET. Printkote® Blisterpak provides a coated front-side surface for high-impact graphics and an uncoated back-side for line printing and simple graphics. MeadWestvaco Corp., 212/889-6401, www.meadwestvaco.com.

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For windowing machines

A new glue-application system for windowing machine can be mounted and demounted in minutes. Uniform application pattern is maintained throughout the life of the glue pads. The pads have a one-piece, jam-resistant design and are durable, with a life of approximately several million passes. Custom engraving saves make-up time and labor-hour costs, allowing for a price of $1.50/sq in. After receipt of a sample carton, there is an average one-day turnaround. The glue applicator is custom-made for each carton from high temperature-tolerant, 40 Durometer GE Silicone on a .016-in. brass backing. Mounting on the window or gluing machine consists of position and lock down on the drum with "stove pipe clamps" (two per pad). This saves man-hours required to fabricate rubber strips or "flexo" pads, glue them to the drum, and check/recheck timing and positioning. In addition, the pad can be demounted and stored for later use.

Oswego Plastics, Inc., 800/722-5316, fax: 315/342-1617, www.gluepads.com

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Reduces infrared heat

The CoolWave™ microwave-powered UV-curing system emits up to 30 percent less heat-generating IR energy than conventional systems, says co. The system provides users with a wide range of focal point options and reduced maintenance requirements. Featuring durable, heat stable borosilicate glass reflectors for precise focal lengths and flood distributions and a lack of internal gasketing, the system eliminates damaging arcing, and reduces maintenance time and associated costs, says co. The CoolWave is available with a full range of interchangeable mercury and metal halide lamp alternatives, providing compatibility with all material chemistries.

Nordson UV Inc., 800/524-1322, fax: 440/985-4593, www.nordsonuv.com

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8- or 10-color; 1,500 fpm

The co.'s next generation of gearless CI-flexo press technology, the Infiniti II, is based on advancements made with the Avanti press design introduced in 2001. Available in 8 or 10 colors and web widths from 41 to 57 in., the Infiniti II runs at speeds of up to 1,500 fpm. Print decks have also been improved with enhanced register controls and increased print quality, says co. The press features the eXtreme™ drying system, boosting speeds 25-40 percent via additional dryer modules to the drum.

Paper Converting Machine Co., 920/494-5601, fax: 920/494-8865, www.pcmc.com

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Approved for food contact

Used in the food industry to protect product containers from oils and greases, Zonyl® paper protection products are currently found on food wraps, pizza boxes, butter boxes and pet food bags. The recently FDA-approved Zonyl® brand 9464 provides superior barrier properties that prevent food packages from being stained, says co. Presently offering several other paper protection products, the company plans to expand its stock to include a wider variety of safe and effective grease proof solutions for the food industry.

DuPont Chemical Solutions Enterprise, 302/992-4273, fax: 302/892-7704.

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For narrow web applications

This new line for manually adjusting and tracking web processes allows operators to align a web while the machine is running, without the use of tools or machine stoppage. The extended guide roller bracket permits various mounting positions, providing for installation in limited spaces. Available in lengths from 6 to 12 in., the rollers can also be custom made. The guide collars on the free-spinning idler roller are adjustable to any point along the length of the roller, allowing for many widths and material positions. Tracking the material is accomplished by turning the control knob clockwise or counter-clockwise to move the roller in or out of the press.

Intech Automation Services, Inc., 770/977-9937, fax: 770/977-1086, www.intecheng.com.

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Available for Mac OS X

Supertrap 3.0 trapping solution for the Apple Mac OS X platform performs trapping on native PDF documents without converting them into an intermediate format. A production tool for Adobe Acrobat, Supertrap handles interactive, object-oriented trapping in accordance with user-defined rules. The program's support for Acrobat 5 offers users new possibilities and ensures convenient operation. Acrobat 5's batch processing function can be used to boost productivity. The trapping is performed directly in the PDF, thus relieving the RIP.

Heidelberg USA, 770/419-6964, fax: 770/419-6544, www.us.heidelberg.com

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Processes magnetic materials

The new sheet or roll-fed die-cutting system allows versatility in sheet or web production, while also processing magnetic materials. Printed paper feeds through a heated over-laminate unit, then receives an under-laminate of magnetic material. An optically registered die-cutter then cuts out the product. The finished product is then knocked out of the web at the knock-out station, conveyed to an operator and the remaining matrix is scrap cut at the end of the process.

CONTECH, 800/961-6449, fax: 316/722-2976, www.contech-usa.com.

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Prevents corrugated, board warping

AEROBOND™ 32-192A adhesive uses a two-fold approach to prevent warping of corrugated or paperboard behind paper or film to improve POP-display construction. Initially, it permits application of a minimal amount per unit area; secondly, when combined with AEROBOND foaming, the water content significantly decreases, further minimizing moisture. The result is a flat, smooth surface that focuses on graphics rather than any defects. In addition to an improved appearance, says co., the specialty adhesive can be applied at low usage rates, contributing to overall cost effectiveness.

National Starch and Chemical Co., 800/797-4992, fax: 609/409-5699, www.nationalstarch.com.

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Minimal parts, high torque

The newly redesigned through-shaft clutch brake series offer high torque and fewer parts. With single piston engagement, the series eliminates clutch and brake overlap. The clutch-brake pilot accommodates pulleys, sprocket mounting or coupling attachments. Thermal capacities demonstrate the clutch-brakes' fast cycle rates and large load handling capabilities and small air chamber volumes allow for high cycle rates and low air consumption. With minimal parts and pilot dimensions identical to the original clutch-brake series, installation, maintenance and retrofitting are said to be easy. The products can be used for numerous applications including packaging, material handling, food processing, automotive, wood products, printing and converting.

Nexen Group, Inc., 651/286-1054, www.nexengroup.com.

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Full-function indicator/controllers

The PS-2010T web tension transmitter uses digital-calibration techniques, which eliminate the need for machine "strapping" in most applications and simplify the calibration of systems that do not require loading. Packaged similarly to a mini-PLC "brick," the units can be DIN-rail mounted inside any existing cabinet. A high speed, high resolution, isolated (16 bit) 4-20 mA analog output reportedly provides effective input for a brake/clutch motor controller. Standard units include Dynamic Digital Filtering, eight setpoints and 120 update/sec processing speed. Designed for paper, roofing shingle, film, foil, filament and textile machines, PS-2010T units provide safe operating speed of 2,000 fpm.

Thermo BLH, 781/821-2000, fax: 781/828-1451, www.thermoblh.com

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Runs core or coreless

The low-cost PW 300 slitter/rewinder is capable of running materials on 1-3 in. cores or coreless at a maximum width of 80 in. Finished rewinds up to 11.8 inches are possible. Once the web is loaded by the operator, the machine wraps the material around the shaft with no tuck or glue. A cross-cutter cuts the material, and the flap is closed with either glue or tape.

Senntech, Inc., 860/651-1536, fax: 860/651-1561, www.senntech.com

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Handles variety of processes

Among the co.'s products are: the Sidewinder-BSR slitter rewinder with a 40-in. rewind capacity and widths up to 16 in.; the DieMaster DM-4013 rotary diecutter with 13-in. width and a 3-station die-cutter/slitter capable of re-registering printed stock; unwind stations up to 20 in. wide; and the new RollRunner MH-80AE Electric Material Handling Cart.

Aztech Machinery, 800/829-8351, fax: 480/998-5409, www.aztechmachinery.com

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With automatic capabilities

The new T18 automatic, twin-turret slitter/rewinder features an 8-sec auto-cut and transfer system and optional pneumatic taping. Four rewind mandrels allow operators to off-load finished rolls and set up new cores during slitter operation. The Auto-Roll Lock differential air shafts, fully automatic knife positioning and laser core-positioning options reduce setup times. An optional automatic programmable robot can be used to fully automate rewinding. The robot can off-load finished rolls, palletize and accurately locate the next set of cores. Downstream automation is also available, and allows converters to automate roll weighing, wrapping/bagging, roll labeling, palletizing, pallet wrapping and pallet labeling. The slitters handle webs up to 80 in. wide with extended width opportunities possible.

Deacro Industries Ltd., 905/564-6566, fax: 905/564-6533, www.deacro.com

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For p-s tape converting

With a lathe slitter, rolls of tapes are cut to finished width from a rewound "log" of determined length of coated material. The slitter works with one or more knives that plunge into the log of p-s tape to trim the first edge, then cut in sequence finished rolls to required width. The lathe slitting technique features versatility on slitting all products on one type of machine where the changeover time has been reduced. Fully automatic, the working cycle needs only one operator to run multiple machines simultaneously. PC-interfaces display processing statistics on screen, including detailed information about production times/rates, and allow the lathe to be connected to a factory network. Combining automatic "logging machines" and "multi-shaft log slitters" to a packaging line extends the process from parent rolls to finished, packaged and labeled slit rolls.

Cevenini USA, LLC, 410/796-7944, fax: 410/796-7919, www.cmccevenini.com

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Protects against counterfeiting

Recently introduced to the U.S. market, the TRUSTSEAL® product line uses a proprietary technology for brand protection against counterfeiting. The process can be supplied as a label or hot stamping foil metallized, transparent or partially metallized. The patented process meets the three requirements of the company: it's easy to communicate, easy to verify and hard to copy or imitate. TRUSTSEAL can be used as a seal cap, hot-stamp foil or first opening guarantee label. It also offers covert and overt protection levels such as serial numbering, tamper indicators, nanotext, hidden images, partial demetallization and machine verification. The company provides manual and automated high volume application capability of the product as well as custom tailoring to the customers' needs.

KURZ Transfer Products, 704/596-9091, fax: 704/596-3321, www.kurzusa.com.

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Streamlines step-repeat process

Brisque Pack workflow drives offset or flexographic computer-to-plate devices and is suitable for packaging trade shops and converters of any size, as well as commercial printers who want to add packaging functionality to their facilities. The workflow accepts output files from several workstations, utilizes less storage and quickly processes files. The workflow provides the choice of low resolution stepping (LRS) or the Packaging Control File (PCF) format, which is compatible with StepOne™ and other step-and-repeat applications. With its RIP once, output many workflow, Brisque Pack workflow combines the CT/LW file format with a large installed base of workflow systems. Brisque Pack users can also implement Networked Graphic Production, the Creo concept that streamlines production from concept through converting. Using the Synapse® InSite Internet portal, Brisque Pack workflow users employ the Internet to submit packaging jobs, collaborate online, and proof remotely. For packaging printers with multiple stakeholders such as clients and legal departments, this tool shortens the proofing cycle and reduces the cost of multiple hard proofs, reports co.

Creo Inc., 604/451-2700, fax: 604/437-9891, www.creo.com

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Ready-to-use design

Specifically for label printers, the RENZMANN Washing Machine Type 50 is a spray washer that cleans ink pans, doctor blade holders and splashguards in one 15 to 20 min. automated cycle. Made of stainless steel, the washer is approximately 36 in. long x 18 in. wide x 12 in. high. Featuring a hinged top lid, a pneumatic timer to set wash times, and a specific nozzle position, the Type 50 reportedly strives for optimal ease and cleaning results. Requiring no supervision while in use, the washer operates with a 7.5-hp electric motor pump and can be used with environmentally friendly chemistries.

Max Daetwyler Corp., 800/627-1011, fax: 704/875-0781, www.daetwyler.com.

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Uses hot-melt, cold-glue methods

The PB 2555 pinch bottomer is designed for hot-melt application on both sides as well as cold glue application at the factory end. A special characteristic on the pinch bottomer is an industrial PC with decentralized input/output and fiber optic light bus communication. The product features the production of sift proof sack bottoms with the heat-seal section and a high output ultrasonic mitered corner sealing unit as options. Additionally, the system incorporates two reject gates for the elimination of defective sacks. The pinch bottomer processes flat and side-gusseted tubing into open-mouth, pinch-bottom sacks at 250 bags/min when operating in-line with a tuber. The tube lengths range from 450 to 1,300 mm and widths between 200 and 585 mm.

Windmoeller & Hoelscher Corp., 800/854-8702, fax: 401/333-6491.

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High-gloss for hot-stamping

Coating 8038 has a high-gloss finish, hot-stamping capability and resists slips and scuffs. Suited for narrow web and wide web UV-flexo printing requiring flexibility and fast cure response, the coating is designed for a variety of applications ranging from folding cartons, labels and flexible packaging. The coating's hot stamp works for both in-line as well as off-line printing operations. As the coating works with a through cure, presses can be run at higher speeds without the risk of coating set-off, and film integrity and cured film flexibility are maintained. The coating has a long shelf life and is resistant to alcohol and other materials. Coating 8038 is nearly VOC-free, environmentally friendly and modifiable to incorporate scanning compounds for label verification and security.

UVitec Printing Ink, 800/478-6330, fax: 973/778-5981, www.uvitec.com

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For blister-packed product

Cold-form foil offers protection against moisture, air, and light. When used in combination with co.'s blister foil, higher performance is guaranteed, even under extreme climatic conditions, says co. Used to provide cold-form cavities into which product is inserted and then covered with a suitable lidding foil, the foil possesses high tension-at-break and elongation-at-break mechanical properties, and maintains dimensional stability after cold forming. The specifically adapted performance of each layer makes the foil cold-formable, allowing for various three-dimensional draw ratios, including applications with extreme deep draw requirements. The foil is also suited for high-speed processing and registered printing, and can be used on blister lines with a cold-forming station.

Hueck Foils LLC, 732/974-2694, fax: 732/974-4111.

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For narrow-web use

The Model 888 slits and rewinds film-ribbon products used in narrow-web applications. Ruggedly constructed, the duplex turret center-winder is available with lift-out and cantilevered rewind mandrels. An AC-drive system offers complete flexibility and high-speed processing. Recipe storage is provided through a PLC with color touchscreen. Features include a back-lit inspection tower, leader/splicing table, shear/razor slitting and a programmed lay-on roller. Choice of unwinds: shaft and shaftless with capabilities to suit. Integrated roll handling systems are also available.

Phoenix Machine, 973/691-8029, fax: 973/691-8939, www.phoenixmach.com

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Meets JIT, short-run needs

The Kongsberg DCM 22 digital diecutter helps converters meet demand for JIT small lots. Self-loading board onto the cutting and creasing platform, the DCM automatically measures board thickness and depth of cut. The sheet is then cut and creased according to the design from the CAD system. Design files can be nested as well as stepped-and-repeated for maximum material use. Preprinted sheets are cut in registration as the sheet is placed on the cutting surface. Once the material is cut and creased, it is automatically unloaded while the next uncut sheet is loaded on the platform. The system minimizes operator involvement while maintaining continuous operation; the main function of the operator is to load and unload the stacks of material from the DCM.

Esko-Graphics North America, 937/454-1721, fax: 937/454-1522, www.esko-graphics.com

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For standup pouches

New Grade C2026, a high-clarity, HDPE coextruded, sealant film, is designed specifically for standup-pouch production. It features a plastomer sealant layer for wide-seal range and an HDPE backbone for high stiffness. Additionally, C2026 film provides low haze values of 14 to 19 percent at 2 mil thick.

New England Extrusion, 800/537-3180, fax: 413-863-8723, www.nex-films.com

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For film, sheet applications

Lenstar polyester offers lenticular-sheet manufacturers product performance characteristics such as brightness, toughness, clarity, notch resistance and cutability. The material features adapted resins to match the demands of customers.

Eastman Chemical Co., 423/229-2045, www.eastman.com

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For disposable products

The new Omet TV 505 in-line system converts napkins and tissue, nonwoven and dry-laid disposable products. It employs asynchronous AC servo-drive technology throughout, controlled by an advanced AS-I cabling network, and resulting in fast, simple make-readies, highly accurate embossing, printing, folding and cutting, and speeds up to 2,300 fpm, according to co. Embossing stations are equipped with sliding tooling frames for faster setup and interchangeability with other Omet TV 505 machines. Up to 8 servo-driven print decks, each with automatic print registration, can be installed. These print units come with anilox and plate sleeve systems for quick make-ready, and can be outfitted with either reverse-angle doctor blades or enclosed, chambered doctor blades.

Matik North America, 860/232-2323, fax: 860/233-0162, www.matik.com

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